ENERGY MANAGEMENT SYSTEMS
Powering Progress. Driving Tomorrow.
Today’s vehicle and powertrain development is deeply intertwined with sustainable energy production, storage, and availability. High-performance infrastructure and dependable energy distribution are reshaping how we live and work—laying the foundation for electric mobility, green hydrogen, advanced battery technologies, and fuel cell systems.
Inspired by Henry Ford’s words, “If you always do what you’ve always done, you’ll always get what you’ve always got,” the EDAG Group partners with its customers to pioneer forward-thinking solutions that shape a sustainable future.
The launch of our new division marks a strategic step forward—powered by the collective expertise across EDAG’s global network. We deliver integrated solutions for every aspect of energy and powertrain systems, including:
- Energy storage and conversion
- Charging and refueling infrastructure
- Onboard charging systems
- Smart energy management
- Feature and function development
- Auxiliary systems (thermal management, intake, and exhaust systems)
Our Core Strengths:
- Cutting-edge methods and technologies
From rapid prototyping and testing to simulation and validation, we drive the development of modern powertrain systems. - End-to-end solutions
We offer customized, holistic approaches—from strategy and concept to design, development, and launch. - Deep technical expertise
With decades of experience, we support both broad and niche applications in electric energy systems.
Together with our customers, we’ve already achieved remarkable milestones. Let’s keep pushing the boundaries—shaping tomorrow’s mobility, today.
Topic overview
Pioneering Energy Architectures
The future of mobility depends on safe, high-performance energy architectures. At EDAG US, we specialize in designing and optimizing high-voltage electrical systems for electric and hybrid vehicles, ensuring seamless energy distribution and control.
Our expertise covers the entire E/E architecture, integrating key components such as:
- Energy storage systems
- DC/DC converters
- Electric motors
- Fast-charging infrastructure
Using both traditional and agile development methodologies, we refine and implement custom energy solutions with a structured, results-driven approach. Advanced simulation and testing ensure every system is efficient, reliable, and safe—from initial concept through to full-scale production.
At EDAG US, we support you from functional definition to series production, delivering cutting-edge energy architectures that power the next generation of vehicles. Let’s build the future of mobility together.
- Our focus areas
- Smart Energy Architecture – Future-focused solutions like zone architecture enable high data rates and real-time processing for modern vehicle demands
- Seamless Integration – Custom energy architectures designed to match your vehicle’s needs for optimal performance and efficiency
- Advanced Energy Storage – Innovative solutions for reliable and efficient energy management
- High-Performance DC/DC Converters – Ensuring smooth power distribution across all vehicle systems
- Efficient Electric Motors – Maximizing performance and energy efficiency through cutting-edge technology
- Robust Charging Infrastructure – Scalable solutions for fast, safe, and reliable charging
- Maximum HV Safety – Advanced technologies and simulations to ensure safe operation and maintenance of high-voltage systems
- Reliable HV Electrical Systems – Modern simulations and engineering expertise deliver smooth, robust
- Your benefits
- Quality and Risk Management – Identify potential challenges early and mitigate risks using proven methods and processes for maximum reliability in your HV systems
- Classic and Agile Project Management – Implement projects flexibly and efficiently, adapting quickly to new requirements
- Automotive SPICE® Assessments – Maintain the highest quality standards with transparent development insights and well-founded optimization recommendations
- EMC Expertise – Get support with design specifications, simulations, and testing
- High Safety Compliance – Leverage advanced technologies to test all scenarios and meet safety requirements for HV electrical systems
Maximum high performing battery life
Innovative vehicles require powerful energy storage systems, such as EDAG’s highly developed HV batteries. With extensive expertise in battery development and energy systems, we are driving the advancement of future-oriented mobility solutions while unlocking the untapped potential of current HV batteries.
EDAG US focuses on scalable concepts with rigorous safety standards and testing. By virtually safeguarding the mechanical, electrical, and thermal properties, we ensure reliable battery performance for electric vehicles.
Our Battery Development Services:
- Automated component and system packaging within the battery
- Cell, module, and stack design with a focus on recyclability
- Intelligent battery management controllers (BMC solutions)
- Simultaneous engineering for optimal manufacturability
- Digital twin technology for virtual validation at the cell, module, and pack levels
From concept development to series production, EDAG US delivers efficient, high-voltage battery solutions that drive the future of mobility.
- Our focus areas
- Future-Proof HV Batteries – Advanced energy storage for next-generation electric vehicles
- Scalable & Modular Designs – Flexible battery systems tailored for various applications
- Sustainable Solutions – Eco-friendly battery development with a focus on recyclability
- Smart Battery Management (BMS) – Intelligent control systems for efficiency and safety
- Virtual Validation & Simulations – Cutting-edge digital twin technology for faster, safer development
- Your benefits
- High Performance & Efficiency – Optimized energy output for reliable EV operation
- Enhanced Safety & Durability – Virtual testing ensures long-term reliability
- Faster Time to Market – Digital simulations streamline development and reduce costs
- Cost-Effective Solutions – Minimized prototyping expenses through advanced simulations
- Sustainable & Customizable – Tailored designs for specific industry needs with eco-conscious approaches
User friendly drive systems
Innovative drive systems open up new possibilities but also introduce new challenges. EDAG US develops future-oriented drive systems, including electric axles with power electronics, motors, and transmissions, to enhance vehicle efficiency and performance.
We not only create new electric drive systems but also optimize existing drive and high-voltage architectures, ensuring seamless integration. Intelligent system integration is key to making hybrid and legacy systems future-proof. Our approach considers drive systems as an essential part of modern vehicles, incorporating energy management, thermal management, and other supporting technologies.
Our Services for Innovative Drive Systems:
- Geometric integration of drives and transmissions
- Development of e-drive mechanics, including power electronics
- Engineering of overall vehicle functions (crash, strength, NVH)
- Housing development for transmissions
- Acoustic development for engines and transmissions
From initial concept and system design to development, testing, and series production, EDAG US supports you at every stage of drive system innovation.
- Our focus areas
- Holistic Drive System Optimization – Integrated development of powertrain, chassis, aerodynamics, and thermal management for seamless vehicle performance
- Advanced Propulsion Systems – Integration of electric, combustion, and hybrid drive solutions, including power electronics and transmissions
- Power Electronics Expertise – Solutions for asynchronous and synchronous motors, permanent magnet, and separately excited motors
- Modular Design for Flexibility – Scalable and adaptable systems to suit various vehicle concepts and architectures
- Digital Twin Technology – Virtual development and testing for precise optimization and validation of drive systems
- Automated Engineering – Enhanced precision in the design and integration of drives and power electronics for electric transportation
- Your benefits
- Enhanced Vehicle Performance – Optimized systems improve overall vehicle dynamics, energy efficiency, and driving experience
- Reduced Time To Market – Simulations and virtual validation accelerate development cycles, shortening lead times
- Cost Savings – Fewer prototypes, shorter development timelines, and reduced material costs lead to significant savings
- Improved Reliability – Precise coordination of all components ensures robust and dependable vehicle performance
- Balanced Efficiency – The integrated approach ensures the optimal balance of performance, efficiency, and safety across all systems
- Increased Flexibility – Modular design enables quick adaptation to various vehicle platforms and market needs
Customized energy management
A modern energy management system is essential for efficient and sustainable mobility solutions. At EDAG US, we leverage innovative technologies and data-driven strategies to optimize energy usage and storage in vehicles. Our energy management system integrates adaptive algorithms, digital twins, and cloud connectivity to precisely control energy flows, extending the service life of battery systems and improving overall efficiency.
This approach not only enhances vehicle performance but also contributes to the stability of energy grids, supporting sustainable mobility.
Our expertise includes integrating intelligent load and energy management systems within the automotive sector and developing future-oriented vehicle technologies. By working with us, you gain access to cutting-edge solutions that meet the highest standards and deliver competitive advantages in the evolving electric mobility landscape. Together, we are shaping the future of transportation.
- Our focus areas
- Innovative Energy Management – Advanced systems that optimize energy use, storage, and distribution in vehicles
- AI-Driven Load & Energy Management – Dynamic energy planning and intelligent control to enhance vehicle efficiency and power grid stability
- Adaptive Algorithms & Digital Twins – Real-time data management for precise control of energy flows and extended battery life
- Cloud Connectivity – Continuous software updates and optimization for improving energy management and vehicle performance
- Sustainable Mobility Solutions – Integration of renewable energy sources into the vehicle and energy grid for a greener future
- Your benefits
- Enhanced Efficiency – Optimized energy consumption reduces power demand, improving overall vehicle efficiency
- Extended Battery Life – Precise monitoring and optimized charging cycles maximize battery longevity
- Smart Grid Participation – Vehicles contribute to grid stability by feeding excess energy back into the system
- Increased Vehicle Range – AI-based predictive management improves range by optimizing energy use in real time
- Cost Savings – Smart charging and energy feed-in strategies offer financial benefits to drivers
- Sustainability – Promotes environmentally-friendly electric mobility through the intelligent integration of renewable energy
- Flexible and Scalable – Cloud connectivity allows for continuous updates and energy optimization, enhancing adaptability and performance
- Competitive Advantage – Cutting-edge, holistic solutions create future-proof electric vehicles that meet the highest standards of efficiency and sustainability
High energy Conversion efficiency
High energy conversion efficiency is a fundamental aspect of sustainable mobility, especially when integrating advanced energy systems like fuel cells and hydrogen technologies. At EDAG US, we focus on optimizing energy conversion processes to ensure vehicles operate at peak performance while minimizing energy loss.
By enhancing the efficiency of energy conversion systems, we not only improve vehicle performance but also reduce emissions and extend the lifespan of energy storage systems, such as batteries and fuel cells. Our innovative solutions enable vehicles to use energy more effectively, driving the transition to greener, more sustainable mobility.
With our expertise in designing, integrating, and validating high-efficiency energy systems, we work closely with you to develop solutions that meet the highest standards of performance and reliability. At EDAG US, we are committed to shaping the future of mobility with cutting-edge technologies that deliver greater energy efficiency and contribute to a cleaner, more sustainable world.
- Our focus areas
- Fuel Cell System Development – Custom solutions for integrating efficient and sustainable fuel cell systems into various vehicle types
- Energy Conversion Efficiency – Optimizing the conversion of chemical energy (hydrogen and oxygen) into electrical energy for sustainable mobility
- Life Cycle Management – Comprehensive approach from needs assessment, design, prototyping, and integration to recycling and reuse
- Holistic System Integration – Integration of media supply systems (hydrogen, air, coolant) for maximum efficiency and reliability
- Sustainability & Emissions Reduction – Environmentally-friendly fuel cell systems producing only water vapor as a byproduct
- Your benefits
- Maximized Efficiency – Tailored energy conversion systems ensure optimal hydrogen-to-electric energy conversion
- Sustainable Mobility – Zero-emission fuel cell systems contribute to the shift towards cleaner energy in transportation
- Flexible Integration – Application-specific designs for passenger cars, commercial vehicles, and mobile machinery
- High Reliability – Validated and certified fuel cell components guarantee safety and dependable performance
- Resource Conservation – Recycling and reuse of components promote the sustainable use of raw materials
- Customized Solutions – Solutions designed to meet specific vehicle requirements, powered by EDAG's extensive expertise
- Environmental Impact – Life cycle assessment (LCA) ensures continuous optimization for reduced ecological footprint
- Future-Proof Innovation – Advanced energy conversion systems reduce emissions while advancing the future of electric mobility
Efficient thermal systems
The efficient thermal systems of the future go beyond just maintaining the optimum comfort temperature in the vehicle. These systems take a comprehensive approach, considering the vehicle's entire architecture—from the battery and aerodynamics to high-performance drive systems like Fuelcell-EVs.
At EDAG US, we use our expertise to develop advanced sensors and intelligent control algorithms that ensure maximum efficiency and sustainability. With modern tools such as the digital twin and scalable simulations, we enable extensive virtual testing, reducing development time and allowing for early error detection. Efficiency is a top priority in all our thermal management solutions.
Our Focus Areas in Thermal Management for Mobile Applications:
- Thermal and air conditioning systems
- Air intake and exhaust management
- Attribute development (thermal, climate comfort, and energy)
- Aerodynamics development
- Test management for EA systems
Our holistic approach ensures the optimal and balanced design of air conditioning for passengers and cooling for the powertrain. We work closely with you from the concept phase through testing and production, providing end-to-end support for your thermal management needs.
- Our focus areas
- Holistic Thermal Management – Optimizing vehicle thermal systems, from air conditioning to high-performance drive systems like Fuelcell-EVs
- Aerodynamics Integration – Coordinating airflow for cooling, reducing drag, and utilizing waste heat to enhance thermal efficiency
- Battery Thermal Management – Precise temperature control for batteries, including systems for hydrogen and fuel cell-powered vehicles
- Intelligent Control Algorithms – Advanced sensors and algorithms for real-time optimization of thermal systems
- Virtual Testing with Digital Twin – Scalable simulations for extensive virtual testing, enabling early error detection and reducing development time
- Your benefits
- Improved Performance and Durability – Stable temperatures for both passengers and vehicle components ensure high efficiency and longevity
- Efficient Thermal Systems – Early identification and optimization of thermodynamic parameters through advanced testing and simulations
- Reduced Development Time – Virtual engineering and rapid iterations cut down on lead times and accelerate the design process
- Enhanced Sustainability – Optimized aerodynamics and thermal management contribute to energy savings and reduced environmental impact
- Validated Solutions – Precise simulations and testing reduce the risk of technical defects, ensuring reliable vehicle performance
- Adaptability to Complexity – A balanced, holistic approach addresses both cross-vehicle and system-specific challenges
Fast charging for a bigger range
A modern fast-charging system is key to making e-mobility sustainable and practical for everyday use. By improving charging speed and efficiency, these systems significantly boost the range of electric vehicles.
At EDAG US, we are developing innovative fast-charging solutions that reduce charging times to just a few minutes for conductive applications. We also offer inductive charging systems for home use. With our expertise in automotive engineering and energy systems, we provide high-performance, resource-efficient charging infrastructures.
Our solutions include bidirectional charging, which helps balance peak loads in the power grid, supports renewable energy integration, and improves flexibility, charging efficiency, and user-friendliness.
We offer customized charging systems and leverage our extensive expertise to help shape the future of e-mobility, putting people’s needs at the heart of innovation.
- Our focus areas
- Fast Charging Systems – Development of innovative conductive and inductive fast-charging solutions for electric vehicles, reducing charging times to just minutes
- Peak Load Management – Integrating renewable energy sources and managing peak loads to avoid grid overloading and enhance charging sustainability
- Bidirectional Charging – Enabling energy flow in both directions to balance grid loads and support renewable energy integration
- Customized Charging Solutions – Tailored charging systems for various vehicle types, including commercial vehicles, passenger cars, and two-wheelers
- User-Centric Technology – Focusing on user-friendly, intuitive charging solutions with standardized protocols for enhanced convenience
- Your benefits
- Faster Charging Times – Significantly reduced charging durations increase the everyday usability of electric vehicles
- Greater Flexibility – Choice between conductive and inductive charging systems, providing customized solutions for urban and rural applications
- Environmental Sustainability – Optimized use of renewable energies and resource-efficient energy distribution helps reduce environmental impact
- Improved Usability – Streamlined charging experience with intuitive operating concepts and easy-to-use systems
- Future-Proof Infrastructure – Holistic approach ensures both vehicles and charging systems are efficiently integrated for long-term sustainability
- Enhanced Efficiency – Optimized charging speeds and system performance deliver reliable, high-efficiency charging for various vehicle types
Let's talk about your use case now!
